Often people cannot choose the right door from the available range. Some buy what they have, while others decide to do everything themselves. To make wooden doors with your own hands, you will need some special woodworking equipment, tools and, of course, it is better to have carpentry skills. But still, if everything is not available, then along the way you can improvise and achieve the necessary success. In addition, readers will learn how to choose and dry boards for a future door.
Door material
Usually, pine is used for the manufacture of wooden doors, less often - spruce. It is bad to use it for products, because there are a lot of branches in its wood, which make work much more difficult. In addition, the fiber structure is inhomogeneous and oftenexfoliates. For these reasons, the optimal type of wood to make wooden doors with your own hands is pine.
Choosing boards
To make the door beautiful and even, you need to carefully choose the boards. They must be without flaws, not have large branches, and also so that the structure of the fibers itself is even. If blue is visible on the surface, this means that the storage technology was violated and the material began to rot. It is better not to use such wood, because it will begin to rot in the future.
Drying purchased boards
In any case, to be completely sure of the material, it must be dried. Even if it looks ready for use, it is better to play it safe before making wooden doors with your own hands. Each board must be laid on spacers that will not allow the tree to come into contact with each other. This is necessary so that the moisture contained inside the fibers can freely exit. If this is not done, mold will form and ruin the material.
The place where the wood will be dried should be well ventilated and preferably above 25°C. This process takes from one to two months.
Wood can be dried faster by placing it in a special chamber for this purpose. It creates a temperature of not more than 50 ° C. If you make it higher, then the resin can leak out, and it holds the fibers together. In order for a wooden front door made with your own hands to be durable and serve for a long time, you should not rush into thisprocess.
The drying chamber can be made in a garage, a booth of the required size, or a car body. Boards are stacked, as in outdoor drying, alternating them with spacers.
Materials and tools for creating a door
- boards;
- Fibreboard;
- isolation;
- glue - carpentry;
- roulette;
- level;
- planer;
- chisel;
- drill;
- milling cutter;
- self-tapping screws;
- loops;
- hammer;
- nails;
- sandpaper.
A good wooden front door with your own hands should protect your home not only from intruders, but also from cold and noise. Therefore, one side is made absolutely even and fiberboard is glued over, on which insulation is then placed.
According to the internal dimensions of the door frame, we set the dimensions of the door itself. In addition, you need to decide on the gaps and the lower clearance. When everything is ready, you can cut out a rectangle from the fiberboard sheet, which will exactly repeat the shape and size of the door. It is worth paying special attention to marking and cutting corners. They should all be 90°.
So, we cut two boards, making them 5 cm thick and 11 cm wide. We will create wooden doors with our own hands for a standard box 20090 cm. So that the canvas does not rub against the surface, and also opens and closes freely, you need to reduce its size a little. Therefore, the doors will be 19282.
Before designing and assembling the door, you need to check the geometry of the frame so that its corners are clearly 90 °. For entrance doors, five panels are most often made. This solution allows them to be made from whole pieces of material. So, you need to cut two boards 192 cm long, and four 72 cm each, this is taking into account the studs 5 cm on each side.
It is better to arrange the panels symmetrically, but if you want to achieve an asymmetric shape, you can fix them as needed, this will not affect the functionality of the structure. It is worth remembering the grooves of 5 cm.
When everything is ready, the wooden front door is assembled with their own hands and everything is checked whether everything is smooth. At the same time, they make sure that there are no gaps in the grooves, and at the same time, the spike enters freely. If everything is fine, then the door is dismantled, and then assembled back, but with glue. Since this is an entrance door, it will be affected by the external environment. For this reason, it is better to strengthen the structure with dowels. They are wooden chopsticks, 1 cm wide. Then we take a drill of the same diameter, and drill holes for them at the joints. They must go through the spike. After that, the dowels are coated with glue and driven in.
When everything is dry, you can trim the joints and grind off the protruding parts of the dowels so that the surface is absolutely smooth.
Choosing grooves
Now toto make a wooden door with your own hands, you have to work with a cutter. We put on the so-called window cutter. She needs to select the material for half the thickness of the web, to install panels in these grooves. The corners will be rounded, so they will need to be finished with a chisel.
Make panels
They are machined from solid parts of wood, they must fit snugly into the grooves without gaps. One side of the panel is made flat, and on the other side you can even cut out a pattern, everything is at the discretion of the master. Further, this part of the door is sanded for easier collection of all the components of the leaf. The panels must be flush with the surface. It is impossible for any part of them to protrude, this can subsequently lead to deformation of the fiberboard sheet, with which the door will be upholstered.
When everything fits perfectly, you can fasten the panels with self-tapping screws. They need to be screwed in at an angle from the side where the fiberboard will be. And, of course, not a single self-tapping screw should come out on the front. Therefore, their size must be carefully selected. Now it remains to nail a sheet of fiberboard and you can cover it with stain or varnish, whoever wants it. It describes in detail the manufacture of wooden doors with your own hands, step by step instructions.
Installing a wooden door
Initially, they decide how many hinges the door will be attached to. Then they carefully mark it out so that everything fits together, and with the help of self-tapping screws they fix the loops on the canvas and the box. Then the door is hung to check how it opens and closes. If everything is done correctly, then, being fully open, the door will be in the same position as it was left. If there is the slightest distortion, then it will open or close. Adjusting and installing wooden doors with your own hands can be a painstaking process, but it must be done perfectly, because comfortable living in the house depends on it.
Wooden door insulation
So that external noise does not disturb, and the cold cannot pass through the canvas, it needs to be insulated. After all, if only a wooden door is covered with a protective layer, it will perform its functions well only in the warm season. And the sounds of the street will pass more. To improve the door, it is worth insulating it.
Markup
To insulate a wooden door with your own hands, you need to paste over with foam rubber that half of it, which is covered with fiberboard. This should be done in such a way as to leave one centimeter of space free of insulation around the entire edge of the canvas. Subsequently, we will nail external material onto it. In the event that, nevertheless, the foam rubber got out of the frame, it must be cut with a sharp knife.
Upholstery material can be different, usually leatherette is chosen, less often fabric. To do everything qualitatively, it is better to use the services of an assistant. So the insulation of a wooden door with your own hands will be much faster and, most importantly, better. It is necessary to fasten the material with a construction stapler to a centimeter-wide area that we did not seal with foam rubber. When the end is fixed, the material is leveled, and then work continues. The tension must be even to avoid creases.
When one part is done, move on to the opposite one. To do this, one workerpulls the material, and the other fixes it with the same stapler. When the work is done, rollers must be nailed along the perimeter of the canvas, which will prevent cold air and extraneous sounds from outside from entering the dwelling.
Make rollers for the door
From the material with which the door is upholstered, rolls are rolled up, they should be about a centimeter thick. Then they are nailed to the edges of the door with construction nails.
It is better to buy more upholstery material, because it will stretch over foam rubber. And also it will be necessary to make rollers out of it, so you need to carefully calculate everything.
Now everything that concerns the question of how to make wooden doors with your own hands, drawings, diagrams and subtleties in work, we have considered. From the images it is easy to understand the whole principle of what parts the canvas consists of. It is not necessary to make a door of the same dimensions as in the drawings, because the openings and the box are different. However, it will be much easier to create your own project based on them.
Loops
In order for the door to serve for a long time, you need to choose suitable hinges on which it will be attached. There are many types of them, but the most common are hemispherical. Their design is simple, and if necessary, the owner can easily remove the door by lifting it up in the open position.
It is also possible to hang the canvas with hinges. They are similar to the first, only the axis in them is unscrewed. A door like this cannot simply be lifted up to remove.
Good luck.
